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Color Separation & Automotive Art by JOSULI

Color Separation & T-Shirt Design

  • 01. Home
  • 02. Color Separation
  • 03. Custom Artwork
  • 04. Resources
  • 05. About
  • 06. Contact

JOSULI | Automotive Art & Color Separation

High-precision automotive color separation equipment at JOSULI.

01. AUTOMOTIVE ILLUSTRATOR & COLOR SEPARATOR

Bridging the gap between high-octane motorsport art and press-ready screen printing.

Hi! I’m Ulises Morales. For over 15 years, I’ve lived at the intersection of custom illustration and high-end screen printing. Based in Ensenada, Baja California—the world-famous mecca of off-road racing—my work is deeply fueled by the dust, grit, and high-octane energy of motorsport culture.

I don’t just draw machines—I engineer artwork specifically built for the textile industry. From off-road tracks and rally courses to classic restorations, heavy industry, and marine sportfishing, I capture the raw essence of the machine while designing with the physical printing process in mind.

I pride myself on being a trusted technical partner for screen printing shops both locally and internationally. Whether you need a full-concept motorsport graphic or bulletproof color separations to keep your presses running smoothly, I’m here to streamline your workflow and make your next print run a guaranteed success.

Learn more…

Art That Revs. Separations That Print

Automotive Illustration & Color Separation for Racing Teams and Screen Printers.

Fast Turnaround

Press-Ready Color Separations

Expert color separations across all techniques: Spot Color, Simulated Process, Index, and CMYK. Delivered in fully editable PSD, AI, PDF, or any format required for your shop's workflow.

  • Artwork Optimization & Redraw: Low-resolution image? I refine, rebuild, and vectorize your artwork so it prints sharp and crisp on press.
  • Accepted File Formats: PSD, AI, TIFF, EPS, PNG, JPEG.
  • 24–48 Hour Fast Delivery: Production-ready master files delivered promptly to keep your jobs moving.
  • No RIP Software? No Problem: I will generate custom high-resolution halftones directly in your file for clean, sharp edges.
  • Complete Production Work Order: Includes PMS color codes, recommended mesh counts, print sequence, and exact halftone angles.
  • 100% Confidential & Secure: Your client files remain strictly private, secure, and under your full ownership.
Order Color Separations
Custom Art & Illustration

Automotive Artwork & Design

Full-concept motorsport artwork developed from raw idea to final press-ready channels.

  • 1. Concept & Sketch: Initial layout focusing on vehicle angles, composition, and typography alignment.
  • 2. High-Fidelity Rendering: Full-color artwork with realistic highlights and textures engineered for printing.
  • 3. Separation & Handoff: Final master files delivered with print-ready Pantone channels or high-res DTG rasters.
Start New Artwork Project
Client Work Showcase & Real Press Results

02. COLOR SEPARATION SERVICES

Bridging the gap between a great design and a perfect print.

A beautiful digital design is useless if it turns into a nightmare on the press. Color separation is the technical process of breaking down artwork into individual color channels engineered specifically for screen printing.

Why is it so important? Because a proper separation means less time setting up, fewer test prints, softer shirts, and a smooth day for your press operators. My goal is simple: I take the headache out of your prepress workflow so you can focus on what you do best—printing great apparel.

Every artwork file is separated with press efficiency in mind—tailored specifically to your shop’s mesh counts, print order, and shop environment. No hidden fees, no unnecessary color bloat, and no guesswork on press day.

Prepress Quality & Real Results

Explore Previous Color Separation Work

Take a closer look at simulated process channels, halftone detail, and real press proofs delivered to shops worldwide.

View Separation Samples

Transparent Pricing. Production-Ready Results.

Get press-ready color separations engineered to save you time, eliminate setup headaches, and keep your presses running. Choose the separation package that fits your current project needs below:


How We Work Together
01

Send Your Art

Upload your client's files (PSD, AI, PDF, etc.) through my secure portal and tell me your press setup.

02

I Engineer the Files

I process the artwork, fix low-quality issues if needed, and create press-ready color channels.

03

Ready to Print

You receive a complete "Print Kit" with the separation file, mockups, and printing instructions. Ready to hit the pallet!

Basic Spot Color Example 1
Sample: Flat Spot Color Separation (1-6 Colors)
Basic Spot Color Example 2
Sample: Vector Art with Spot Halftones
Basic Spot Color Example 3
Sample: Clean Vectors & Trapping Setup
Premium Simulated Process Example 1
Sample: Complex Simulated Process Illustration
Premium Simulated Process Example 2
Sample: High-Density Halftones for Dark Garments
Premium Simulated Process Example 3
Sample: Multi-Channel Index & Simulated Channels
Spot Color / CMYK $25 USD

Ideal for vector logos, flat-color graphics, spot colors with gradients, and standard CMYK process printing.

⏱ 24-48h Delivery 🔄 Custom Ink Limit
  • Flexible File Delivery: Master files in PSD (channel-based), AI (vector Pantone layers), or PDF (black positives).
  • RIP-Free Halftones: Custom halftones generated directly in your files if your shop doesn't use RIP software.
  • Press Precision: Clean vector edges, controlled trapping, and proper choke/spread to prevent register gaps.
  • Fast Turnaround: Production-ready files ready to burn to screen.
Order Separations ($25 USD)
Simulated Process & Index $45 USD

For complex illustrations, motorsport graphics, photos, and high-end apparel artwork.

⏱ 24-48h Delivery 🎨 Unlimited Colors
  • Flat Rate: Unlimited colors separated into press-ready Pantone channels.
  • Garment Versatility: Vibrant results on both light and dark garments.
  • Smooth Transitions: Custom halftone angles and tonal curves engineered for press setup.
  • Complete Work Order: Print sequence, PMS color codes, and mesh count recommendations included.
Order Separations ($55 USD)

The Overflow Art Department

For print shops with moderate to high daily demand.

Let's Talk!
Part-time or Full-time availability
  • Is your art department overloaded? I can step in as your remote, white-label prepress partner.
  • Weekly or monthly arrangements to handle your daily separations and vector clean-ups, keeping your production schedule on track.
To discuss a partnership, please send me a message using the floating icons on the left (WhatsApp, Telegram, or Email).

The artwork featured in this showcase has been separated using advanced Simulated Process techniques, engineered for shops running 8 to 12-color setups. Each job is precisely color-managed using a solid white underbase and a highlight white screen to achieve razor-sharp detail, maximum color pop, and brilliant contrast on press.

Depending on your garment fabric and colorway, every underbase is custom-tinted and choked to ensure a soft-hand print without losing color vibrancy or opacity. Furthermore, we strategically leverage the garment color as an active halftone layer—expanding the tonal gamut of the design while keeping your color count lean and your press setup ultra-fast.

Fast Turnaround

Press-Ready Color Separations

Precision color channels engineered specifically for your screen printing shop setup.

Order Color Separations

03. CUSTOM AUTOMOTIVE & MOTORSPORT ILLUSTRATION

High-Impact Artwork Built for Press & Merchandise

Whether you need a bold, high-octane design for an upcoming event or a custom graphic for your fleet, I’m here to turn your ideas into striking apparel artwork. I specialize in crafting full-concept illustrations for racing teams, motorsports promoters, restoration shops, and commercial transportation companies.

What I Create & Industries I Serve:

  • Motorsports & Racing Events: Off-road rallies, circuit racing, high-speed boat races, drag racing (1/4 & 1/8 mile), and sport fishing tournaments.
  • Automotive Culture: Classic car shows, hot rods, custom vehicle builds, and truck pulls.
  • Commercial & Heavy Equipment: Transportation fleets, trucking companies, and heavy construction equipment graphics.

From raw concept sketches to final press-ready files, I work closely with you as a creative partner to ensure your vision commands attention on garments, posters, and promotional merchandise.

STEP 01

Concept & Structural Sketch

Every great shirt starts with a solid foundation. I begin by sketching the general composition, focusing on the dynamic angle of the vehicle and the typography. This ensures we align on the vision before spending hours on detailing.

Step 1: Sketch Trucking Concept
STEP 02

High-Fidelity Rendering

Once the sketch is approved, I execute the final art. I apply color, hyper-realistic highlights, and textural shadows, always keeping the final print method in mind to avoid ‘unprintable’ effects.

Step 2: Tracing Trucking Details
STEP 03

Precision Separation & Handoff

The final step is preparing the file for the press. I break the art down into print-ready channels (Pantone/PMS). I provide a complete ‘Print Kit’ including the separation file, print sequence, and mockups. For DTG clients, I supply optimized high-resolution rasters.

Step 3: Final Art Trucking Separation
Custom Art & Illustration

Automotive Artwork & Design

Full-concept motorsport artwork developed from raw idea to final press-ready channels.

Start New Artwork Project

Previous Work

High-Octane Artwork in Action

Explore a selection of custom automotive and motorsport illustrations created for racing teams, events, and apparel brands. From aggressive off-road action to detailed classic builds, every graphic is engineered for maximum visual impact and flawless press performance.

× Expanded View
Full Apparel Gallery

Looking for More Design Samples?

Browse our extended portfolio featuring custom T-shirt illustrations, event merchandise, and motorsport artwork concepts.

View More Work Samples

04. RESOURCES & INSIGHTS

Mastering the Art of Screen Printing & Illustration

Whether you are printing high-end apparel for a massive off-road racing event or need precise color separation services for a complex automotive illustration, my goal is to help your shop succeed. Over the years, I've learned that mastering simulated process, index color, and prepress workflows isn't just about software—it's about truly understanding how ink behaves on the press.

A Space to Grow Together I believe that a strong screen printing community is built on shared knowledge. That’s why I’ve created a dedicated space to help you optimize your daily operations. In my blog, you will find deep dives into advanced color separation techniques, practical solutions for common screen printing problems, step-by-step design processes, and behind-the-scenes looks at my previous custom artwork projects.

Taller industrial de serigrafía textil con trabajadores operando prensas manuales y doblando camisetas de algodón de colores azul real, rojo y verde. El espacio cuenta con múltiples máquinas de impresión y paredes de ladrillo gris.

Whether you are looking to troubleshoot an issue on the press, explore the dynamic world of sporting event illustration, or just want to see how a high-octane design comes to life, I invite you to read my latest articles. Let's keep the presses running smoothly!

Explore Resources

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Josuli Graphic Services. Illustrator and color separator for Screen Printing. Copyright © 2016 - 2026 Josuli.com by Ulises Morales

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